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產品介紹-自動秤料溶解系統 Automation for powder dyes

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自動秤料溶解系統 Automation for powder dyes

義大利Color Service 公司有特別為連續染色,或者是人堆染色,所設計的特殊染料自動配藥系統。可以實施高濃度,少量多批的自動調液。

代理品牌:

ColorService

產品應用:

染料助劑輸送 Dyeing Chemical Delivery、染料助劑 Dyeing Chemical、染料助劑自動稱量輸送

可以大幅增加連續染色的對色率!

機台說明

小量染料自動秤料溶解系統(1克至2公斤) Automation for powder dyes JIT

打樣染色機的完美泡藥系統 Perfect dissolver for sample dye machines

如果染色機較小,例如 10、15 或 25 公斤,重要的是將染料溶解在較少的水中。 這正是 JIT 的功能。

If dye machines are small, such as 10, 15 or 25 kg, it is important to dissolve dyes in less water. This is exact function of JIT.

 

修色的最理想方式 Ideal way for correction recipes

如果在染色機中進行配方需要任何修正,最好在浴中加入較少的水。 JIT 可以完美地做到這一點。

If any correction is required for going on recipe in dye machine, better to add less water into bath. JIT can do it perfectly.

 

 

更少的用水 Less water

JIT 最多在 12 升水中溶解和轉移。 但這不會導致染色機的任何溢流副缸

JIT can dissolve and transfer in 12 liter of water only. This does not cause any overflow side tank of dye machines.

 

 

獨立作業 Independent work

JIT可以完全獨立於其他溶解器完成所有溶解操作。 溶解後,JIT由自己的專用泵輸送到染色機,不干擾其他溶解器的溶解循環。

JIT can complete all the dissolving operation completely independent from other dissolvers. After dissolving, JIT deliver to dye machines by own dedicated pump without disturbing dissolving cycle of other dissolvers.

 

大量染料自動秤料溶解系統 Automation for powder dyes SGQ

散裝染料溶解 Bulk dye dissolving

最多可在 12 分鐘內稱量、溶解和轉移多達 80 公斤的染料。

Up to 80 kg of dyes can be weighed, dissolved and transferred in 12 minutes only.

 

高容量鋁筒倉 High capacity aluminum silos

SGQ 擁有自己的筒倉,完全獨立於其他稱重和溶解自動化設備。 筒倉為 450 升,由鋁製成。

SGQ has own silos and completely independent from other weighing and dissolving automations. Silos are 450 liter and made in aluminum.

 

可移動式 Moveable

SGQ 的溶解器單元在筒倉下移動並接近帶入染料。 溶解和稱重同時進行。

Dissolver unit of SGQ moves under silos and approach to bring dyes. Dissolving and weighing is done simultaneously.

 

可配置的尺寸 Configurable sizes

視需求而定; SGQ 的溶解器可以是 360 或 500 升容量

Depend on requirement; dissolver of SGQ can be 360 or 500 liter capacity.

 

自動染料秤料系統 Automation for powder dyes TRS

最佳精度 Best precision

TRS 代表了市場上最準確的稱重系統。真正的稱量精度是由 TRS 完成的,精度為 0.01 克染料。因使用獲得專利技術的刮刀讓染料顆粒流下非常精細,TRS 可以控制完美的精度

TRS represents the most accurate weighing system in the market. It is not scale accuracy, real weighing accuracy is done by TRS as 0.01 gram of dyestuff. Thanks to patented scraper, dyestuff particles flow down very fine and TRS can control perfect accuracy.

 

鋁筒倉使用壽命長 Aluminum silos for long lifetime

由於鋁桶倉,可以實現許多優點。 鋁不僅使用壽命長,而且消除了導致筒倉中粘染料的靜電,並且它具有堅固的結構,可以在筒倉內部出現“粉橋”時輕鬆吹掉染料。 從筒倉頂部吹氣可消除染料的卡住並輕鬆將其推下

Thanks to aluminum silos, many advantages can be achieved. Not only lasting lifetime, aluminum eliminates static electricity which causes stick dyes in silos and it gives strong construction to blow down easily dyes in case of “powder bridge” inside of silo. Air blow from top of the silo eliminates stuck of dyes and pushes them down easily.

 

模塊化筒倉 Modular silos

根據染料用量,可從90升至450升的筒倉模塊中選擇。 甚至可以在未來添加或更換新的容量

Block of silos can be chosen from 90 litre to 450 litre according to dye consumption. Even it is possible to add in the future or replace with new capacities.

 

防風手推車 Windproof trolley

TRS的稱重小車具有防風功能。染料桶在台車內移動後,封閉密封,防風,不讓染粉飛散

Weighing trolley of TRS is windproof. After bucket moves inside of trolley, it is closed and sealed to protect against wind and not let dye powder flies away.

 

自清潔過濾器 Self-Cleaning filters

裝載過濾器通過有效的反向送氣而不是振動來清潔。由於鋁筒倉技術,可以使用氣流方式過濾。其他材料通過反向氣流充氣並產生吱吱聲。 而鋁材質是安全且耐用的

Loading filter is cleaned by effective reverse air blow instead of vibration. Airflow is possible to use thanks to aluminum silo technology. Other materials are inflated with reverse airflow and create creaks. However, aluminum is safe and longlasting.

 

無須擔心染料脫離自動化 No worry of dyes out of automation

如果一些不常用的染料不在自動化中,則無需擔心。TRS 將小車移動到機器一側,讓操作員手動添加染料。 其餘的操作仍然是全自動的

If some non-frequent used dyes are not in automation, nothing to worry about it. TRS moves trolley to the side of machine and let operator to add dyes manually. The rest of operation is still full automatic.

 

真空裝載 Vacuum loading

真空裝載染料的裝載既簡單又安全。 每個筒倉都配有獨立的過濾器、獨立的裝載管道和閥門。 一盒染料可在幾分鐘內裝載。 控制面板上的選擇或可選的條碼閱讀器可以識別染料類型,從而僅啟動一個筒倉以產生真空區域

Loading of dyes is easy and safe. Each silo is equipped with independent filter, independent loading pipe and valve. One box of dyes can be loaded in few minutes. Selection on control panel or optional barcode reader can recognize type of dye to start only one single silo to create vacuum.

 

自動染料溶解系統 Automation for powder dyes SCC

市場上最高效溶解系統 Fastest market

SCC 可以每 6 分鐘輸送一桶(小桶)溶解的染料。

SCC can deliver a bucket (keg) of dissolved dyes each every 6 minutes.

 

循環代替攪拌器 Circulation instead of stirrer

SCC 不使用攪拌器(混合器)來溶解染料。 三維循環溶解染料更快,溶解後更容易清洗。 一些染料,如分散,不能用攪拌器輕易溶解,但循環可以輕鬆快速地處理。 始終完美溶解各種染料系列

SCC does not use stirrer (mixer) to dissolve dyes. Three-dimensional circulation dissolves dyes in faster way and makes easier to clean after dissolve. Some dyes, such as disperse, cannot be dissolved easy with stirrer however circulation can handle it easy and fast. Always perfect dissolving for all kind of dye family.

 

自動化學添加 Automatic chemical addition

如果溶解分散或酸基染料,則需要加入分散劑或醋酸。 SCC可以根據您的要求自動添加精確數量

If you dissolve disperse or acid based dyes, you need to add dispersant agent or acetic acid. SCC can make it automatic and add exact quantity according to your requirements.

 

水溫自動調節 Automatic adjust of water temperature

根據要溶解的染料,SCC可以通過冷熱水混合達到所需溫度。 溶解總是在理想條件下進行。

According to dyestuff to be dissolved, SCC can reach required temperature by mixing of cold and hot water. Dissolving is done always in ideal condition.\

 

選擇性桶裝停置區域 Optional bucket parking

由於SCC的快速溶解,SCC在稱重完成後立即從稱重後取出一個桶的染料,因此不需要結合任何停置區。但如果完成了一些手動稱重,操作員會在停置區內添加鏟斗,讓染料桶等待直到操作員手動操作

Thanks to fast dissolving of SCC, it is not required to combine any parking station since SCC picks a bucket from weighing as soon as weighing is completed. Buckets can not stay in parking. However, if some manual weight is done, operator add buckets in the parking to keep them waiting for their turn.

 

可添加的配件 Accessories to add

SCC可與蒸汽加熱鍋爐結合為溶解器製備熱水

SCC can be combined with steam heated boiler to prepare hot water for dissolvers.

 

自動洗泡藥桶 Washing bucket

桶式清洗站與溶解器相結合。 將桶從溶解器中清洗出來,在染料溶解後立即釋放溶解器; 所以溶解器可以處理另一桶染料來溶解

A bucket washing station is combined with dissolvers. To wash buckets out of dissolvers makes dissolvers free immediately after dye dissolve; so dissolver can handle another bucket of dye to dissolve.